Case Study: Custom Embroidered Girls Denim for an Event Management Company in Italy
Embroidered Girls Denim for an Event Management Company in Italy
An Event Management Company approached us with a embroidered girls denim requirement for Italy. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Color drift between lab dips and bulk fabric
- Inconsistent sizing between production runs
- Packaging that arrives crushed and unsellable

What we specified
| Product | Embroidered Girls Denim |
|---|---|
| Client type | An Event Management Company |
| Market | Italy |
| Order volume | 2,000 pieces across 2 colourways |
| Base fabric | Brushed Fleece |
| Decoration | Woven Label |
| Size range | 2-12Y |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Brushed Fleece and locked shrinkage allowance before grading.
- Decoration was moved to Woven Label after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.

Result
- 2,000 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.

Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



