Case Study: Custom Embroidery Beads for a Film Production House in Morocco
Source:Embroidery Beads /
Time:2026-09-18
Embroidery Beads for a Film Production House in Morocco
A Film Production House approached us with a embroidery beads requirement for Morocco. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Inconsistent sizing between production runs
- Suppliers who disappear once the deposit is paid
- Packaging that arrives crushed and unsellable
What we specified
| Product | Embroidery Beads |
|---|---|
| Client type | A Film Production House |
| Market | Morocco |
| Order volume | 8,000 pieces across 4 colourways |
| Base fabric | Spandex |
| Decoration | Chain Stitch Embroidery |
| Size range | XS-3XL |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Spandex and locked shrinkage allowance before grading.
- Decoration was moved to Chain Stitch Embroidery after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 8,000 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Approve a pre-production sample from the actual bulk fabric. Proto cloth behaves differently in cutting and washing.
Planning something similar?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
