Case Study: Custom Full Body Kid Mannequin for a Public School District in Finland
Source:Full Body Kid Mannequin /
Time:2026-09-18
Full Body Kid Mannequin for a Public School District in Finland
A Public School District approached us with a full body kid mannequin requirement for Finland. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- No reliable way to track a order once it enters production
- Long lead times that miss the selling season
- Inconsistent sizing between production runs
What we specified
| Product | Full Body Kid Mannequin |
|---|---|
| Client type | A Public School District |
| Market | Finland |
| Order volume | 2,000 pieces across 6 colourways |
| Base fabric | Combed Cotton |
| Decoration | Ultrasonic Welding |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 5 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Combed Cotton and locked shrinkage allowance before grading.
- Decoration was moved to Ultrasonic Welding after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 2,000 pieces delivered inside the 5-week window.
- Unit cost held within 4.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
