Case Study: Custom Kids Gym Fitness Set for a Mining Company in India
Source:Kids Gym Fitness Set /
Time:2026-09-18
Kids Gym Fitness Set for a Mining Company in India
A Mining Company approached us with a kids gym fitness set requirement for India. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Long lead times that miss the selling season
- Unclear responsibility when a defect shows up after washing
- Minimum order quantities far above what a growing brand can absorb
What we specified
| Product | Kids Gym Fitness Set |
|---|---|
| Client type | A Mining Company |
| Market | India |
| Order volume | 5,000 pieces across 3 colourways |
| Base fabric | Wool Blend |
| Decoration | Snow Wash |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Wool Blend and locked shrinkage allowance before grading.
- Decoration was moved to Snow Wash after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 5,000 pieces delivered inside the 12-week window.
- Unit cost held within 4.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
