Case Study: Custom Pro Club Men Pullover Hoodie for a Yoga Retreat Brand in Brazil
Source:Pro Club Men Pullover Hoodie /
Time:2026-09-18
Pro Club Men Pullover Hoodie for a Yoga Retreat Brand in Brazil
A Yoga Retreat Brand approached us with a pro club men pullover hoodie requirement for Brazil. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Inconsistent sizing between production runs
- Long lead times that miss the selling season
- Suppliers who disappear once the deposit is paid
What we specified
| Product | Pro Club Men Pullover Hoodie |
|---|---|
| Client type | A Yoga Retreat Brand |
| Market | Brazil |
| Order volume | 800 pieces across 2 colourways |
| Base fabric | Pima Cotton |
| Decoration | Padding and Wadding |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Pima Cotton and locked shrinkage allowance before grading.
- Decoration was moved to Padding and Wadding after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 800 pieces delivered inside the 10-week window.
- Unit cost held within 4.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.
Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
