Case Study: Custom Soft Knit Baby Ensemble for a Government Agency in South Korea
Source:Soft Knit Baby Ensemble /
Time:2026-09-18
Soft Knit Baby Ensemble for a Government Agency in South Korea
A Government Agency approached us with a soft knit baby ensemble requirement for South Korea. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Inconsistent sizing between production runs
- No reliable way to track a order once it enters production
- Suppliers who disappear once the deposit is paid
What we specified
| Product | Soft Knit Baby Ensemble |
|---|---|
| Client type | A Government Agency |
| Market | South Korea |
| Order volume | 1,200 pieces across 2 colourways |
| Base fabric | Nylon |
| Decoration | Piping and Binding |
| Size range | 2-12Y |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Nylon and locked shrinkage allowance before grading.
- Decoration was moved to Piping and Binding after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 1,200 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
