Case Study: Custom Toddler Children Pajama for a Kidswear Subscription Box in Colombia
Source:Toddler Children Pajama /
Time:2026-09-18
Toddler Children Pajama for a Kidswear Subscription Box in Colombia
A Kidswear Subscription Box approached us with a toddler children pajama requirement for Colombia. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Long lead times that miss the selling season
- Inconsistent sizing between production runs
- Color drift between lab dips and bulk fabric
What we specified
| Product | Toddler Children Pajama |
|---|---|
| Client type | A Kidswear Subscription Box |
| Market | Colombia |
| Order volume | 500 pieces across 3 colourways |
| Base fabric | Pima Cotton |
| Decoration | Acid Wash |
| Size range | 2-12Y |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Pima Cotton and locked shrinkage allowance before grading.
- Decoration was moved to Acid Wash after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 500 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Fix the size ratio early. Changing the ratio after cutting starts is the single most expensive change a client can request.
Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
