Case Study: Custom Two-Tone Flip Sequins for a Restaurant Chain in Germany
Two-Tone Flip Sequins for a Restaurant Chain in Germany
A Restaurant Chain approached us with a two-tone flip sequins requirement for Germany. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- No reliable way to track a order once it enters production
- Packaging that arrives crushed and unsellable
- Suppliers who disappear once the deposit is paid

What we specified
| Product | Two-Tone Flip Sequins |
|---|---|
| Client type | A Restaurant Chain |
| Market | Germany |
| Order volume | 5,000 pieces across 6 colourways |
| Base fabric | Lace |
| Decoration | Screen Printing |
| Size range | 2-12Y |
| Sampling rounds | 3 |
| Delivery window | 12 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Lace and locked shrinkage allowance before grading.
- Decoration was moved to Screen Printing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.

Result
- 5,000 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Approve a pre-production sample from the actual bulk fabric. Proto cloth behaves differently in cutting and washing.

Planning something similar?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



