Case Study: Custom Embroidered Girls Denim for an Airline Catering Team in Israel
Source:Embroidered Girls Denim /
Time:2026-09-18
Embroidered Girls Denim for an Airline Catering Team in Israel
An Airline Catering Team approached us with a embroidered girls denim requirement for Israel. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Inconsistent sizing between production runs
- Long lead times that miss the selling season
- Minimum order quantities far above what a growing brand can absorb
What we specified
| Product | Embroidered Girls Denim |
|---|---|
| Client type | An Airline Catering Team |
| Market | Israel |
| Order volume | 2,000 pieces across 6 colourways |
| Base fabric | Faux Shearling |
| Decoration | DTF Film Printing |
| Size range | XS-3XL |
| Sampling rounds | 3 |
| Delivery window | 5 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Faux Shearling and locked shrinkage allowance before grading.
- Decoration was moved to DTF Film Printing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 2,000 pieces delivered inside the 5-week window.
- Unit cost held within 4.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.
Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
