Case Study: Custom Girls Training Bras for a Hospital Group in Japan
Source:Girls Training Bras /
Time:2026-09-18
Girls Training Bras for a Hospital Group in Japan
A Hospital Group approached us with a girls training bras requirement for Japan. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Inconsistent sizing between production runs
- Long lead times that miss the selling season
- Suppliers who disappear once the deposit is paid
What we specified
| Product | Girls Training Bras |
|---|---|
| Client type | A Hospital Group |
| Market | Japan |
| Order volume | 1,200 pieces across 2 colourways |
| Base fabric | Bamboo Cotton Blend |
| Decoration | Beading and Embroidery |
| Size range | S-4XL |
| Sampling rounds | 2 |
| Delivery window | 5 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Bamboo Cotton Blend and locked shrinkage allowance before grading.
- Decoration was moved to Beading and Embroidery after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 1,200 pieces delivered inside the 5-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
