Case Study: Custom Peaky Blinders Peaked Cap for a Military Supply Unit in Egypt
Source:Peaky Blinders Peaked Cap /
Time:2026-09-18
Peaky Blinders Peaked Cap for a Military Supply Unit in Egypt
A Military Supply Unit approached us with a peaky blinders peaked cap requirement for Egypt. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Color drift between lab dips and bulk fabric
- Suppliers who disappear once the deposit is paid
- Long lead times that miss the selling season
What we specified
| Product | Peaky Blinders Peaked Cap |
|---|---|
| Client type | A Military Supply Unit |
| Market | Egypt |
| Order volume | 2,000 pieces across 3 colourways |
| Base fabric | Mohair |
| Decoration | Custom Button |
| Size range | 2-12Y |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Mohair and locked shrinkage allowance before grading.
- Decoration was moved to Custom Button after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 2,000 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.
Planning something similar?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
