Case Study: Custom Plus Size 3/4 Sleeve Tunic for a Ski Resort in Austria
Source:Plus Size 3/4 Sleeve Tunic /
Time:2026-09-18
Plus Size 3/4 Sleeve Tunic for a Ski Resort in Austria
A Ski Resort approached us with a plus size 3/4 sleeve tunic requirement for Austria. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Unclear responsibility when a defect shows up after washing
- Suppliers who disappear once the deposit is paid
- Long lead times that miss the selling season
What we specified
| Product | Plus Size 3/4 Sleeve Tunic |
|---|---|
| Client type | A Ski Resort |
| Market | Austria |
| Order volume | 2,000 pieces across 6 colourways |
| Base fabric | Pima Cotton |
| Decoration | Glow-in-the-Dark Printing |
| Size range | S-4XL |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Pima Cotton and locked shrinkage allowance before grading.
- Decoration was moved to Glow-in-the-Dark Printing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 2,000 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
