Case Study: Custom Tapered Mens Sweat Pants for a Government Agency in South Korea
Source:Tapered Mens Sweat Pants /
Time:2026-09-18
Tapered Mens Sweat Pants for a Government Agency in South Korea
A Government Agency approached us with a tapered mens sweat pants requirement for South Korea. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Packaging that arrives crushed and unsellable
- Color drift between lab dips and bulk fabric
- Suppliers who disappear once the deposit is paid
What we specified
| Product | Tapered Mens Sweat Pants |
|---|---|
| Client type | A Government Agency |
| Market | South Korea |
| Order volume | 3,000 pieces across 4 colourways |
| Base fabric | Denim |
| Decoration | Yarn Dyeing |
| Size range | XS-3XL |
| Sampling rounds | 3 |
| Delivery window | 12 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Denim and locked shrinkage allowance before grading.
- Decoration was moved to Yarn Dyeing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 3,000 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Approve a pre-production sample from the actual bulk fabric. Proto cloth behaves differently in cutting and washing.
Planning something similar?
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