Case Study: Custom Uv Protection Cycling Hat for a Trade Show Exhibitor in Morocco
Source:Uv Protection Cycling Hat /
Time:2026-09-18
Uv Protection Cycling Hat for a Trade Show Exhibitor in Morocco
A Trade Show Exhibitor approached us with a uv protection cycling hat requirement for Morocco. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Minimum order quantities far above what a growing brand can absorb
- Unclear responsibility when a defect shows up after washing
- Long lead times that miss the selling season
What we specified
| Product | Uv Protection Cycling Hat |
|---|---|
| Client type | A Trade Show Exhibitor |
| Market | Morocco |
| Order volume | 500 pieces across 3 colourways |
| Base fabric | Chiffon |
| Decoration | Pantone Color Matching |
| Size range | S-4XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Chiffon and locked shrinkage allowance before grading.
- Decoration was moved to Pantone Color Matching after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 500 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Approve a pre-production sample from the actual bulk fabric. Proto cloth behaves differently in cutting and washing.
Planning something similar?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
