Elevated Adjustable Kids' Mannequin in Tulle with Lace Inset
Elevated Adjustable Kids' Mannequin in Tulle with Lace Inset
A Wholesale Distributor approached us to develop a elevated adjustable kids' mannequin around a single idea: lace inset, executed in tulle. The capsule was destined for Japan and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes
- The sample did not match the runway reference

What we specified
| Product | Elevated Adjustable Kids' Mannequin |
|---|---|
| Client type | A Wholesale Distributor |
| Market | Japan |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | Tulle |
| Signature detail | Lace Inset |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The adjustable kids' mannequin was prototyped on the fit model, then revised twice before pre-production.
- Lace Inset was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Wholesale Distributor launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



