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Boutique Blue Down Jacket in Cupro with Waist Tie Belt

Source:Blue Down Jacket / Time:2026-09-29

Boutique Blue Down Jacket in Cupro with Waist Tie Belt

A Cruise Line approached us to develop a boutique blue down jacket around a single idea: waist tie belt, executed in cupro. The capsule was destined for New Zealand and needed boutique finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Fabric hand feel changed between production runs
  • Decoration durability failed after two washes
  • The sample did not match the runway reference

boutique blue down jacket case study

What we specified

ProductBoutique Blue Down Jacket
Client typeA Cruise Line
MarketNew Zealand
Order volume240 pieces across 3 colourways
Base materialCupro
Signature detailWaist Tie Belt
Size range0-14
Sampling rounds4
Delivery window6 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Cupro was confirmed with lab dips and a hand-feel approval before grading.
  3. The blue down jacket was prototyped on the fit model, then revised twice before pre-production.
  4. Waist Tie Belt was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

boutique blue down jacket production

Result

  • 240 pieces delivered inside the 6-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Cruise Line launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

blue down jacket finished

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