Modern Boys' Denim Varsity Jacket in Vegan Leather with High-Low Hem

Modern Boys' Denim Varsity Jacket in Vegan Leather with High-Low Hem

A Hospital Group approached us to develop a modern boys' denim varsity jacket around a single idea: high-low hem, executed in vegan leather. The capsule was destined for Qatar and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Fabric hand feel changed between production runs
• Unit costs were too high for a boutique price point

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Vegan Leather was confirmed with lab dips and a hand-feel approval before grading.
3. The boys' denim varsity jacket was prototyped on the fit model, then revised twice before pre-production.
4. High-Low Hem was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 10-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Hospital Group launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.