Chic Boys' Denim Varsity Jacket in Tulle with Raw-Edge Detailing
Chic Boys' Denim Varsity Jacket in Tulle with Raw-Edge Detailing
A Golf Club approached us to develop a chic boys' denim varsity jacket around a single idea: raw-edge detailing, executed in tulle. The capsule was destined for the United Arab Emirates and needed chic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Delivery missed the collection launch window

What we specified
| Product | Chic Boys' Denim Varsity Jacket |
|---|---|
| Client type | A Golf Club |
| Market | the United Arab Emirates |
| Order volume | 900 pieces across 5 colourways |
| Base material | Tulle |
| Signature detail | Raw-Edge Detailing |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The boys' denim varsity jacket was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Golf Club launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



