Bohemian Breathable Tactical Pants in Ribbed Jersey with Open Back

Bohemian Breathable Tactical Pants in Ribbed Jersey with Open Back

A Kidswear Subscription Box approached us to develop a bohemian breathable tactical pants around a single idea: open back, executed in ribbed jersey. The capsule was destined for Italy and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Fabric hand feel changed between production runs
• The previous factory could not hold consistency across sizes
• The sample did not match the runway reference

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
3. The breathable tactical pants was prototyped on the fit model, then revised twice before pre-production.
4. Open Back was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 600 pieces delivered inside the 10-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Kidswear Subscription Box launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.