Modern Carhartt Beanie in Metallic Thread with Monogram Hardware
Modern Carhartt Beanie in Metallic Thread with Monogram Hardware
A Government Agency approached us to develop a modern carhartt beanie around a single idea: monogram hardware, executed in metallic thread. The capsule was destined for Colombia and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Unit costs were too high for a boutique price point
- Delivery missed the collection launch window

What we specified
| Product | Modern Carhartt Beanie |
|---|---|
| Client type | A Government Agency |
| Market | Colombia |
| Order volume | 400 pieces across 2 colourways |
| Base material | Metallic Thread |
| Signature detail | Monogram Hardware |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The carhartt beanie was prototyped on the fit model, then revised twice before pre-production.
- Monogram Hardware was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Government Agency launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



