Tailored Carhartt Beanie in Washed Linen with Mother-of-Pearl Buttons

Tailored Carhartt Beanie in Washed Linen with Mother-of-Pearl Buttons

A Film Production House approached us to develop a tailored carhartt beanie around a single idea: mother-of-pearl buttons, executed in washed linen. The capsule was destined for Israel and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Unit costs were too high for a boutique price point
• The sample did not match the runway reference
• Decoration durability failed after two washes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Washed Linen was confirmed with lab dips and a hand-feel approval before grading.
3. The carhartt beanie was prototyped on the fit model, then revised twice before pre-production.
4. Mother-of-Pearl Buttons was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 120 pieces delivered inside the 6-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a Film Production House launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.