Capsule Wool Overcoat in Metallic Thread with Covered Buttons
Capsule Wool Overcoat in Metallic Thread with Covered Buttons
A Coffee Roaster Chain approached us to develop a capsule wool overcoat around a single idea: covered buttons, executed in metallic thread. The capsule was destined for Czechia and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- Delivery missed the collection launch window

What we specified
| Product | Capsule Wool Overcoat |
|---|---|
| Client type | A Coffee Roaster Chain |
| Market | Czechia |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | Metallic Thread |
| Signature detail | Covered Buttons |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The wool overcoat was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Coffee Roaster Chain launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



