Minimalist Cotton Golf Cap in Merino Wool with Raw-Edge Detailing
Minimalist Cotton Golf Cap in Merino Wool with Raw-Edge Detailing
A Logistics Provider approached us to develop a minimalist cotton golf cap around a single idea: raw-edge detailing, executed in merino wool. The capsule was destined for Indonesia and needed minimalist finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference

What we specified
| Product | Minimalist Cotton Golf Cap |
|---|---|
| Client type | A Logistics Provider |
| Market | Indonesia |
| Order volume | 240 pieces across 3 colourways |
| Base material | Merino Wool |
| Signature detail | Raw-Edge Detailing |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The cotton golf cap was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Logistics Provider launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



