Avant-Garde Cotton Golf Cap in Metallic Thread with Fringe Trim
Source:Cotton Golf Cap /
Time:2026-09-30
Avant-Garde Cotton Golf Cap in Metallic Thread with Fringe Trim
A Maternity Wear Brand approached us to develop a avant-garde cotton golf cap around a single idea: fringe trim, executed in metallic thread. The capsule was destined for Egypt and needed avant-garde finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The sample did not match the runway reference
- Delivery missed the collection launch window
What we specified
| Product | Avant-Garde Cotton Golf Cap |
|---|---|
| Client type | A Maternity Wear Brand |
| Market | Egypt |
| Order volume | 600 pieces across 5 colourways |
| Base material | Metallic Thread |
| Signature detail | Fringe Trim |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The cotton golf cap was prototyped on the fit model, then revised twice before pre-production.
- Fringe Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 600 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Maternity Wear Brand launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
