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Editorial Cotton Golf Cap in Mohair with Sculptural Draping

Source:Cotton Golf Cap / Time:2026-09-30

Editorial Cotton Golf Cap in Mohair with Sculptural Draping

A Shopify DTC Brand approached us to develop a editorial cotton golf cap around a single idea: sculptural draping, executed in mohair. The capsule was destined for the United Arab Emirates and needed editorial finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Delivery missed the collection launch window
  • The sample did not match the runway reference

editorial cotton golf cap case study

What we specified

ProductEditorial Cotton Golf Cap
Client typeA Shopify DTC Brand
Marketthe United Arab Emirates
Order volume1,500 pieces across 4 colourways
Base materialMohair
Signature detailSculptural Draping
Size rangeXS-3XL
Sampling rounds3
Delivery window8 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Mohair was confirmed with lab dips and a hand-feel approval before grading.
  3. The cotton golf cap was prototyped on the fit model, then revised twice before pre-production.
  4. Sculptural Draping was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

editorial cotton golf cap production

Result

  • 1,500 pieces delivered inside the 8-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Shopify DTC Brand launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

cotton golf cap finished

Planning a similar capsule?

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