Bohemian Cropped Denim Dungarees in boucle with Covered Buttons
Bohemian Cropped Denim Dungarees in boucle with Covered Buttons
A Railway Operator approached us to develop a bohemian cropped denim dungarees around a single idea: covered buttons, executed in boucle. The capsule was destined for Kenya and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point

What we specified
| Product | Bohemian Cropped Denim Dungarees |
|---|---|
| Client type | A Railway Operator |
| Market | Kenya |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | boucle |
| Signature detail | Covered Buttons |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The cropped denim dungarees was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Railway Operator launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



