Modern Cropped Denim Dungarees in Tencel with Gathered Sleeves
Modern Cropped Denim Dungarees in Tencel with Gathered Sleeves
A Hospital Group approached us to develop a modern cropped denim dungarees around a single idea: gathered sleeves, executed in tencel. The capsule was destined for the United Arab Emirates and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- The sample did not match the runway reference

What we specified
| Product | Modern Cropped Denim Dungarees |
|---|---|
| Client type | A Hospital Group |
| Market | the United Arab Emirates |
| Order volume | 400 pieces across 2 colourways |
| Base material | Tencel |
| Signature detail | Gathered Sleeves |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tencel was confirmed with lab dips and a hand-feel approval before grading.
- The cropped denim dungarees was prototyped on the fit model, then revised twice before pre-production.
- Gathered Sleeves was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Hospital Group launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



