Modern Custom Family Sweatshirts in boucle with Delicate Pleating
Modern Custom Family Sweatshirts in boucle with Delicate Pleating
A Coffee Roaster Chain approached us to develop a modern custom family sweatshirts around a single idea: delicate pleating, executed in boucle. The capsule was destined for Chile and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs

What we specified
| Product | Modern Custom Family Sweatshirts |
|---|---|
| Client type | A Coffee Roaster Chain |
| Market | Chile |
| Order volume | 600 pieces across 2 colourways |
| Base material | boucle |
| Signature detail | Delicate Pleating |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The custom family sweatshirts was prototyped on the fit model, then revised twice before pre-production.
- Delicate Pleating was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Coffee Roaster Chain launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



