Chic Cute Baseball Caps in boucle with Chunky Chain Strap
Chic Cute Baseball Caps in boucle with Chunky Chain Strap
A Trade Show Exhibitor approached us to develop a chic cute baseball caps around a single idea: chunky chain strap, executed in boucle. The capsule was destined for Chile and needed chic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs

What we specified
| Product | Chic Cute Baseball Caps |
|---|---|
| Client type | A Trade Show Exhibitor |
| Market | Chile |
| Order volume | 120 pieces across 5 colourways |
| Base material | boucle |
| Signature detail | Chunky Chain Strap |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The cute baseball caps was prototyped on the fit model, then revised twice before pre-production.
- Chunky Chain Strap was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Trade Show Exhibitor launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



