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Elevated Cycling Jersey in Merino Wool with Asymmetric Closure

Source:Cycling Jersey / Time:2026-09-30

Elevated Cycling Jersey in Merino Wool with Asymmetric Closure

A Military Supply Unit approached us to develop a elevated cycling jersey around a single idea: asymmetric closure, executed in merino wool. The capsule was destined for the Netherlands and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The sample did not match the runway reference
  • Delivery missed the collection launch window
  • Decoration durability failed after two washes

elevated cycling jersey case study

What we specified

ProductElevated Cycling Jersey
Client typeA Military Supply Unit
Marketthe Netherlands
Order volume240 pieces across 4 colourways
Base materialMerino Wool
Signature detailAsymmetric Closure
Size rangeCustom grading
Sampling rounds3
Delivery window6 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The cycling jersey was prototyped on the fit model, then revised twice before pre-production.
  4. Asymmetric Closure was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

elevated cycling jersey production

Result

  • 240 pieces delivered inside the 6-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Military Supply Unit launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

cycling jersey finished

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