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Effortless Cycling Jersey in Suede with Tonal Embroidery

Source:Cycling Jersey / Time:2026-09-30

Effortless Cycling Jersey in Suede with Tonal Embroidery

A Fast-Growing Startup Label approached us to develop a effortless cycling jersey around a single idea: tonal embroidery, executed in suede. The capsule was destined for Morocco and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Delivery missed the collection launch window
  • Unit costs were too high for a boutique price point
  • The sample did not match the runway reference

effortless cycling jersey case study

What we specified

ProductEffortless Cycling Jersey
Client typeA Fast-Growing Startup Label
MarketMorocco
Order volume400 pieces across 4 colourways
Base materialSuede
Signature detailTonal Embroidery
Size rangeCustom grading
Sampling rounds2
Delivery window12 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Suede was confirmed with lab dips and a hand-feel approval before grading.
  3. The cycling jersey was prototyped on the fit model, then revised twice before pre-production.
  4. Tonal Embroidery was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

effortless cycling jersey production

Result

  • 400 pieces delivered inside the 12-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Fast-Growing Startup Label launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

cycling jersey finished

Planning a similar capsule?

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