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Minimalist Cycling Jersey in Satin with Tonal Embroidery

Source:Cycling Jersey / Time:2026-09-30

Minimalist Cycling Jersey in Satin with Tonal Embroidery

An Independent Boutique Brand approached us to develop a minimalist cycling jersey around a single idea: tonal embroidery, executed in satin. The capsule was destined for Colombia and needed minimalist finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Decoration durability failed after two washes
  • Unit costs were too high for a boutique price point
  • Delivery missed the collection launch window

minimalist cycling jersey case study

What we specified

ProductMinimalist Cycling Jersey
Client typeAn Independent Boutique Brand
MarketColombia
Order volume1,500 pieces across 3 colourways
Base materialSatin
Signature detailTonal Embroidery
Size rangeXS-XL
Sampling rounds3
Delivery window8 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Satin was confirmed with lab dips and a hand-feel approval before grading.
  3. The cycling jersey was prototyped on the fit model, then revised twice before pre-production.
  4. Tonal Embroidery was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

minimalist cycling jersey production

Result

  • 1,500 pieces delivered inside the 8-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The an Independent Boutique Brand launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

cycling jersey finished

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