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Modern Cycling Sock in Merino Wool with Hand-Finished Hem

Source:Cycling Sock / Time:2026-09-30

Modern Cycling Sock in Merino Wool with Hand-Finished Hem

A Hotel Group approached us to develop a modern cycling sock around a single idea: hand-finished hem, executed in merino wool. The capsule was destined for Singapore and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Delivery missed the collection launch window
  • Fabric hand feel changed between production runs
  • Unit costs were too high for a boutique price point

modern cycling sock case study

What we specified

ProductModern Cycling Sock
Client typeA Hotel Group
MarketSingapore
Order volume400 pieces across 4 colourways
Base materialMerino Wool
Signature detailHand-Finished Hem
Size range0-14
Sampling rounds2
Delivery window8 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The cycling sock was prototyped on the fit model, then revised twice before pre-production.
  4. Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

modern cycling sock production

Result

  • 400 pieces delivered inside the 8-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Hotel Group launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

cycling sock finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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