Designer Embroidered Girls Denim in Velvet with Covered Buttons
Designer Embroidered Girls Denim in Velvet with Covered Buttons
A Military Supply Unit approached us to develop a designer embroidered girls denim around a single idea: covered buttons, executed in velvet. The capsule was destined for Russia and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- The sample did not match the runway reference

What we specified
| Product | Designer Embroidered Girls Denim |
|---|---|
| Client type | A Military Supply Unit |
| Market | Russia |
| Order volume | 900 pieces across 4 colourways |
| Base material | Velvet |
| Signature detail | Covered Buttons |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Velvet was confirmed with lab dips and a hand-feel approval before grading.
- The embroidered girls denim was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Military Supply Unit launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



