Effortless Wide-Leg Trouser in boucle with Gathered Sleeves
Effortless Wide-Leg Trouser in boucle with Gathered Sleeves
A Promotional Products Company approached us to develop a effortless wide-leg trouser around a single idea: gathered sleeves, executed in boucle. The capsule was destined for Hong Kong and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The sample did not match the runway reference
- Delivery missed the collection launch window

What we specified
| Product | Effortless Wide-Leg Trouser |
|---|---|
| Client type | A Promotional Products Company |
| Market | Hong Kong |
| Order volume | 240 pieces across 2 colourways |
| Base material | boucle |
| Signature detail | Gathered Sleeves |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The wide-leg trouser was prototyped on the fit model, then revised twice before pre-production.
- Gathered Sleeves was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Promotional Products Company launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



