Statement Puffer Jacket in Tulle with Gathered Sleeves
Statement Puffer Jacket in Tulle with Gathered Sleeves
A Public School District approached us to develop a statement puffer jacket around a single idea: gathered sleeves, executed in tulle. The capsule was destined for Colombia and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes

What we specified
| Product | Statement Puffer Jacket |
|---|---|
| Client type | A Public School District |
| Market | Colombia |
| Order volume | 600 pieces across 4 colourways |
| Base material | Tulle |
| Signature detail | Gathered Sleeves |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The puffer jacket was prototyped on the fit model, then revised twice before pre-production.
- Gathered Sleeves was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Public School District launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
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