Sculptural Wool Overcoat in Ribbed Jersey with Feather Trim
Sculptural Wool Overcoat in Ribbed Jersey with Feather Trim
A Golf Club approached us to develop a sculptural wool overcoat around a single idea: feather trim, executed in ribbed jersey. The capsule was destined for Saudi Arabia and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point

What we specified
| Product | Sculptural Wool Overcoat |
|---|---|
| Client type | A Golf Club |
| Market | Saudi Arabia |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Feather Trim |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The wool overcoat was prototyped on the fit model, then revised twice before pre-production.
- Feather Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Golf Club launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



