Avant-Garde Bodysuit in Ribbed Jersey with Delicate Pleating
Avant-Garde Bodysuit in Ribbed Jersey with Delicate Pleating
A Nonprofit Organization approached us to develop a avant-garde bodysuit around a single idea: delicate pleating, executed in ribbed jersey. The capsule was destined for Vietnam and needed avant-garde finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes

What we specified
| Product | Avant-Garde Bodysuit |
|---|---|
| Client type | A Nonprofit Organization |
| Market | Vietnam |
| Order volume | 600 pieces across 2 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Delicate Pleating |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The bodysuit was prototyped on the fit model, then revised twice before pre-production.
- Delicate Pleating was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Nonprofit Organization launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



