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Capsule Girls Training Bras in boucle with Smocked Panel

Source:Girls Training Bras / Time:2026-09-30

Capsule Girls Training Bras in boucle with Smocked Panel

A Private Clinic approached us to develop a capsule girls training bras around a single idea: smocked panel, executed in boucle. The capsule was destined for Thailand and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Fabric hand feel changed between production runs
  • Unit costs were too high for a boutique price point
  • The previous factory could not hold consistency across sizes

capsule girls training bras case study

What we specified

ProductCapsule Girls Training Bras
Client typeA Private Clinic
MarketThailand
Order volume1,500 pieces across 4 colourways
Base materialboucle
Signature detailSmocked Panel
Size rangeXS-3XL
Sampling rounds2
Delivery window6 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. boucle was confirmed with lab dips and a hand-feel approval before grading.
  3. The girls training bras was prototyped on the fit model, then revised twice before pre-production.
  4. Smocked Panel was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

capsule girls training bras production

Result

  • 1,500 pieces delivered inside the 6-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Private Clinic launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

girls training bras finished

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