Bohemian Grey Baseball Cap in Tulle with Asymmetric Closure
Source:Grey Baseball Cap /
Time:2026-09-30
Bohemian Grey Baseball Cap in Tulle with Asymmetric Closure
A Dance School approached us to develop a bohemian grey baseball cap around a single idea: asymmetric closure, executed in tulle. The capsule was destined for Peru and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Decoration durability failed after two washes
- Unit costs were too high for a boutique price point
What we specified
| Product | Bohemian Grey Baseball Cap |
|---|---|
| Client type | A Dance School |
| Market | Peru |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Tulle |
| Signature detail | Asymmetric Closure |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Asymmetric Closure was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Dance School launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
