Luxe Grey Baseball Cap in Cashmere with Bow Detail
Luxe Grey Baseball Cap in Cashmere with Bow Detail
A National Retail Chain approached us to develop a luxe grey baseball cap around a single idea: bow detail, executed in cashmere. The capsule was destined for Canada and needed luxe finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The previous factory could not hold consistency across sizes
- Decoration durability failed after two washes

What we specified
| Product | Luxe Grey Baseball Cap |
|---|---|
| Client type | A National Retail Chain |
| Market | Canada |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Cashmere |
| Signature detail | Bow Detail |
| Size range | 0-14 |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cashmere was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Bow Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a National Retail Chain launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



