Boutique Grey Baseball Cap in Tulle with Open Back
Source:Grey Baseball Cap /
Time:2026-09-30
Boutique Grey Baseball Cap in Tulle with Open Back
A Marketing Agency approached us to develop a boutique grey baseball cap around a single idea: open back, executed in tulle. The capsule was destined for Singapore and needed boutique finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs
What we specified
| Product | Boutique Grey Baseball Cap |
|---|---|
| Client type | A Marketing Agency |
| Market | Singapore |
| Order volume | 600 pieces across 2 colourways |
| Base material | Tulle |
| Signature detail | Open Back |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Open Back was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 600 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Marketing Agency launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
