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Bohemian Grey Baseball Cap in Vegan Leather with Waist Tie Belt

Source:Grey Baseball Cap / Time:2026-09-30

Bohemian Grey Baseball Cap in Vegan Leather with Waist Tie Belt

A Restaurant Chain approached us to develop a bohemian grey baseball cap around a single idea: waist tie belt, executed in vegan leather. The capsule was destined for France and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Decoration durability failed after two washes
  • The sample did not match the runway reference

bohemian grey baseball cap case study

What we specified

ProductBohemian Grey Baseball Cap
Client typeA Restaurant Chain
MarketFrance
Order volume240 pieces across 4 colourways
Base materialVegan Leather
Signature detailWaist Tie Belt
Size rangeCustom grading
Sampling rounds3
Delivery window10 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Vegan Leather was confirmed with lab dips and a hand-feel approval before grading.
  3. The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
  4. Waist Tie Belt was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

bohemian grey baseball cap production

Result

  • 240 pieces delivered inside the 10-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Restaurant Chain launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

grey baseball cap finished

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.

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