Bohemian Grey Baseball Cap in Mohair with Gathered Sleeves
Source:Grey Baseball Cap /
Time:2026-09-30
Bohemian Grey Baseball Cap in Mohair with Gathered Sleeves
A Nonprofit Organization approached us to develop a bohemian grey baseball cap around a single idea: gathered sleeves, executed in mohair. The capsule was destined for Mexico and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
What we specified
| Product | Bohemian Grey Baseball Cap |
|---|---|
| Client type | A Nonprofit Organization |
| Market | Mexico |
| Order volume | 400 pieces across 5 colourways |
| Base material | Mohair |
| Signature detail | Gathered Sleeves |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Gathered Sleeves was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 400 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Nonprofit Organization launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
