Effortless Grey Baseball Cap in Mohair with Chunky Chain Strap
Source:Grey Baseball Cap /
Time:2026-09-30
Effortless Grey Baseball Cap in Mohair with Chunky Chain Strap
A Gym Chain approached us to develop a effortless grey baseball cap around a single idea: chunky chain strap, executed in mohair. The capsule was destined for Norway and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Decoration durability failed after two washes
- The previous factory could not hold consistency across sizes
What we specified
| Product | Effortless Grey Baseball Cap |
|---|---|
| Client type | A Gym Chain |
| Market | Norway |
| Order volume | 240 pieces across 2 colourways |
| Base material | Mohair |
| Signature detail | Chunky Chain Strap |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Chunky Chain Strap was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
