Capsule Grey Baseball Cap in Velvet with Lace Inset
Source:Grey Baseball Cap /
Time:2026-09-30
Capsule Grey Baseball Cap in Velvet with Lace Inset
A Marathon Organizer approached us to develop a capsule grey baseball cap around a single idea: lace inset, executed in velvet. The capsule was destined for Vietnam and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
What we specified
| Product | Capsule Grey Baseball Cap |
|---|---|
| Client type | A Marathon Organizer |
| Market | Vietnam |
| Order volume | 2,400 pieces across 3 colourways |
| Base material | Velvet |
| Signature detail | Lace Inset |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Velvet was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Lace Inset was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 2,400 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Marathon Organizer launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
