Minimalist Grey Baseball Cap in Crochet with Asymmetric Closure
Source:Grey Baseball Cap /
Time:2026-09-30
Minimalist Grey Baseball Cap in Crochet with Asymmetric Closure
A Professional Sports Club approached us to develop a minimalist grey baseball cap around a single idea: asymmetric closure, executed in crochet. The capsule was destined for Indonesia and needed minimalist finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Fabric hand feel changed between production runs
What we specified
| Product | Minimalist Grey Baseball Cap |
|---|---|
| Client type | A Professional Sports Club |
| Market | Indonesia |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Crochet |
| Signature detail | Asymmetric Closure |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Crochet was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Asymmetric Closure was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Professional Sports Club launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
