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Vintage-Inspired Grey Beanie in Satin with Cut-Out Detail

Source:Grey Beanie / Time:2026-09-30

Vintage-Inspired Grey Beanie in Satin with Cut-Out Detail

A Yoga Retreat Brand approached us to develop a vintage-inspired grey beanie around a single idea: cut-out detail, executed in satin. The capsule was destined for Canada and needed vintage-inspired finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Decoration durability failed after two washes
  • The sample did not match the runway reference

vintage-inspired grey beanie case study

What we specified

ProductVintage-Inspired Grey Beanie
Client typeA Yoga Retreat Brand
MarketCanada
Order volume2,400 pieces across 4 colourways
Base materialSatin
Signature detailCut-Out Detail
Size range0-14
Sampling rounds2
Delivery window10 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Satin was confirmed with lab dips and a hand-feel approval before grading.
  3. The grey beanie was prototyped on the fit model, then revised twice before pre-production.
  4. Cut-Out Detail was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

vintage-inspired grey beanie production

Result

  • 2,400 pieces delivered inside the 10-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Yoga Retreat Brand launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

grey beanie finished

Planning a similar capsule?

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.

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