Sculptural Jeans Sports Jacket in Cashmere with Tonal Embroidery
Sculptural Jeans Sports Jacket in Cashmere with Tonal Embroidery
A Gym Chain approached us to develop a sculptural jeans sports jacket around a single idea: tonal embroidery, executed in cashmere. The capsule was destined for Brazil and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Fabric hand feel changed between production runs

What we specified
| Product | Sculptural Jeans Sports Jacket |
|---|---|
| Client type | A Gym Chain |
| Market | Brazil |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | Cashmere |
| Signature detail | Tonal Embroidery |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cashmere was confirmed with lab dips and a hand-feel approval before grading.
- The jeans sports jacket was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



