Statement Jeans Sports Jacket in Genuine Leather with Hand-Finished Hem
Source:Jeans Sports Jacket /
Time:2026-09-30
Statement Jeans Sports Jacket in Genuine Leather with Hand-Finished Hem
A Manufacturing Plant approached us to develop a statement jeans sports jacket around a single idea: hand-finished hem, executed in genuine leather. The capsule was destined for Japan and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
What we specified
| Product | Statement Jeans Sports Jacket |
|---|---|
| Client type | A Manufacturing Plant |
| Market | Japan |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | Genuine Leather |
| Signature detail | Hand-Finished Hem |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Genuine Leather was confirmed with lab dips and a hand-feel approval before grading.
- The jeans sports jacket was prototyped on the fit model, then revised twice before pre-production.
- Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 2,400 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Manufacturing Plant launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
